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ISO 9001 Certified Manufacturer Exporting to 4 Continents

Electroplating DC Power Supply Factories & Exporter in Kaunas

Precision High-Frequency Switch Mode Rectifiers, Water-Cooled Cabinets & Automated Polarity-Reversing DC Power Systems Engineered for Lithuania's Advanced Manufacturing & Surface Treatment Sector

13+ Years of Engineering Excellence
15,000A Maximum Output Current Capacity
ISO 9001 TÜV Rheinland Audited Factory
< 1% Ultra-Low Voltage & Current Ripple
Engineered Configurations

High-Efficiency Industrial Electroplating Rectifiers

Explore our premium switch-mode IGBT power supplies configured for heavy plating lines, anodic oxidation systems, and high-precision electrolytic synthesis in Kaunas industrial hubs.

Flagship Model 12V 15V 5000A 6000A 75KW Water Cooled High Frequency Electroplating Rectifier

12V 15V 5000A 6000A 75KW Water Cooled Rectifier

  • Power / Output: 75kW | 12-15V / 6000A
  • Cooling Mode: Closed-Loop Deionized Water
  • Control / Ripple: CC/CV Digital Display | <2%
  • Interface: RS485 Modbus-RTU / 4-20mA
Precision Series 12V 150A High Frequency Electroplating Rectifier

12V 150A Benchtop High-Frequency Plating Rectifier

  • Target Process: Gold, Silver, PCB Micro-via
  • Cooling / Enclosure: Forced Air | IP21 Stainless
  • Ripple Factor: Ultra-low RMS < 0.5%
  • Compliance: CE, LVD, EMC Directives
Continuous Duty 12V 4000A 48KW High Frequency Rectifier

12V 4000A 48kW Heavy Zinc/Nickel Plating Rectifier

  • Topology: Full-Bridge IGBT Switch-Mode
  • Efficiency Rating: ≥ 91% Under Full Load
  • Protection: Phase-Loss, OVP, OCP, Thermal
  • Duty Cycle: 100% 24/7 Industrial Heavy Load
Heavy Industrial 8000A 12V Water Cooled Electroplating Rectifier

8000A 12V Custom Water-Cooled Galvanizing Rectifier

  • Application: Continuous Strip & Hard Chrome
  • Thermal Core: Corrosion-Proof Copper Heat Sink
  • Control Precision: ≤ ±0.5% Current Stabilization
  • Enclosure: Sealed NEMA 4X / IP54 Design
Anodizing Line 100A-3000A Anodic Oxidation Rectifier

100A–3000A Multi-Range Anodic Oxidation Supply

  • Voltage Profile: 12V / 24V / 60V Programmable
  • Special Features: Integrated Multi-Step Ramp Timer
  • Oxidation Mode: Hard Coat & Architectural Aluminum
  • Interface: Color Touch HMI + PLC Gateway
Automotive E-Coat Electrophoresis Paint Power Supply

5000W High-Precision Electrophoresis Rectifier

  • Voltage Output: 0–400V Adjustable High Voltage
  • Protection: Instant Spark & Arc Suppression
  • Application: Cathodic/Anodic Electrocoating
  • Regulation: Dynamic Constant Voltage Tracking
Polarity Reversing Auto Polarity Reversing DC Power Supply

48V 625A 30kW Auto-Polarity Reversing Supply

  • Reversal Mechanism: H-Bridge Electronic Inversion (<10ms)
  • Timing Controller: Independent Forward/Reverse Timer
  • Primary Use: Electro-Descaling & Water Treatment
  • Bus Support: Profibus, Modbus-RTU, CANopen
Mega-Scale Power 300kW 20V 15000A Water-Cooled DC Power Supply

300kW 20V 15,000A Mega-Current Electrolysis Rectifier

  • Total Output: 20V / 15,000A Parallel Modularity
  • Transformer: Nanocrystalline High-Frequency Core
  • Enclosure: Sealed Marine-Grade Protection
  • Cooling: Dual Independent Water Circulation

1. Technical Overview: High-Frequency Rectifiers vs. Legacy Thyristor Units in Lithuania

Lithuania's manufacturing landscape, anchored substantially by the Kaunas Free Economic Zone (Kauno LEZ) and the Aleksotas innovation corridor, has undergone a fundamental transformation toward low-carbon precision engineering. In modern electroplating and electrochemical metal finishing, conventional silicon-controlled rectifiers (SCR/Thyristor-based power systems) are rapidly being decommissioned across Baltic facilities. Legacy SCR units impose severe operational penalties: bulky copper-wound transformers consuming excessive floor area, lagging power factors (cos φ frequently dropping below 0.75), high harmonic distortion back into the regional grid, and high output ripple rates exceeding 5% to 8%.

Our export series of High-Frequency Switch Mode DC Power Supplies (SMPS) integrate advanced insulated-gate bipolar transistor (IGBT) full-bridge topologies running at switching frequencies between 20 kHz and 50 kHz. By combining high-speed power semiconductor commutation with low-loss nanocrystalline magnetic cores, these power supplies deliver a step-change in performance:

  • Efficiency Superiority: Operational conversion efficiencies exceed 90-93%, decreasing thermal dissipation and drastically reducing kilowatt-hour (kWh) consumption per deposited gram of plating metal.
  • Superior Deposition Density: True output voltage and current ripple factors are clamped below 1-2%, resulting in tighter crystal grain structuring, negligible micro-porosity, and substantially upgraded salt-spray corrosion resistance (ISO 9227 conformity).
  • Active Power Factor Correction: Input power factor maintains ≥ 0.95 under variable 10%–100% current loading, eliminating reactive tariff penalties from Lithuanian electricity distributors (such as ESO).

2. Localized Engineering Applications Across the Kaunas Industrial Cluster

Surface finishing infrastructure in Kaunas and the wider Kaunas County requires diverse, application-specific DC power architectures tailored to specific sub-sectors:

  • Tier-1 Automotive Component Manufacturing: Automotive electronic suppliers along the A6 motorway corridor require automated electroplating rectifiers capable of continuous-duty rack and barrel plating (Zinc-Nickel alloy, Tin, Acid Copper). High-density IGBT systems guarantee identical thickness along micro-connectors, automotive wiring frames, and chassis brackets.
  • Precision Aerospace & MRO Tooling: Operating near Kaunas International Airport (KUN) and allied aviation maintenance operations, our high-voltage and pulse-reverse DC power supplies serve hard chromium plating and electrolytic stripping processes for turbine components, landing gear actuators, and flight instrumentation.
  • High-Frequency Electronics, RF & Laser Optics: Supporting the Lithuanian laser and optoelectronics sector, benchtop and rack-mount 12V 150A to 500A power supplies ensure flawless, ultra-pure gold and silver electrodeposition onto micro-strip line substrates and ceramic sub-mounts where thickness variations must remain under ±0.05 μm.
  • Circular Industrial Wastewater Electrolysis: With European environmental directives strictly monitoring heavy metal concentrations in Nemunas River catchment zones, our automated polarity-reversing 48V rectifiers provide the exact cyclical inversion needed for automated electrocoagulation and titanium anode scale prevention.
Technical Parameter Standard Silicon Rectifier (SCR) Fenvix High-Frequency IGBT Supply Direct Benefit to Kaunas Platers
Electrical Conversion Efficiency 68% – 76% 90% – 94% Lowers direct factory electricity bills by 18-25%
Current Output Ripple (RMS) 5% – 10% (Requires bulky chokes) ≤ 1% – 2% across full dynamic range Eliminates burning, improves coating hardness & sheen
Dynamic Response Speed 100 – 300 ms ≤ 5 – 10 ms Seamless automated multi-step current ramps
Footprint & Cabinet Mass Massive, heavy steel frame 65% volume & 70% weight reduction Enables tight integration directly over plating baths
Environmental Protection Open air louvers, prone to acid mist Fully sealed IP54 water-cooled options Prevents premature corrosion of internal electronics

3. Regulatory Compliance: EU Directives & Baltic Grid Integration

Capital goods imported into Lithuania must comply with rigorous European Union single-market mandates. Fenvix electroplating rectifiers and DC power cabinets are fully aligned with harmonized EU standards:

  • Low Voltage Directive (LVD 2014/35/EU): Certified galvanic isolation barriers between the 400V 3-phase European mains and secondary high-current busbars, equipped with monitored emergency stop circuits and redundant overload trips.
  • Electromagnetic Compatibility (EMC 2014/30/EU): Advanced internal multi-stage line filters prevent switching harmonics from feeding back into the substation or corrupting sensitive PLC networks, measuring equipment, and industrial ethernet backbones.
  • Industrial CE Marking & RoHS Compliance: Verified heavy-metal elimination across PCBs and solder joints, ensuring smooth customs processing at Klaipėda seaport or direct bonded customs terminals in Kaunas.
Strategic Evolution

Emerging Surface Finishing Trends in Kaunas (2025–2030)

The manufacturing ecosystem across the Baltic region is transforming rapidly. Discover the four core engineering vectors shaping high-current DC power supply procurement.

Grid Decarbonization

With aggressive Baltic renewable electrification targets, factories in Kaunas LEZ demand rectifiers with >0.96 power factor and ultra-low idling loss to qualify for national energy-efficiency grants.

Industry 4.0 Telemetry

Plating shops are discarding analog potentiometers. New lines specify integrated RS485 Modbus, Profinet, or OPC-UA fieldbus protocols for full SCADA integration and batch-traceable amp-hour logging.

Corrosion-Isolated Cooling

Acidic vapors degrade air-cooled power chassis within 24 to 36 months. Kaunas processors are transitioning to sealed, water-cooled IGBT architectures (IP54/IP55) leveraging central chillers.

Pulse & Periodic Reverse

Complex geometric shapes and aerospace anodizing require precision forward/reverse pulse cycles down to millisecond intervals, eliminating edge buildup and hydrogen embrittlement.

Direct Manufacturing Authority

Why Lithuanian Engineers & Importers Partner With Fenvix

Eliminate intermediary trading margins. We provide direct access to an established power-electronics OEM engineering facility audited by TÜV Rheinland and verified to ISO 9001 standards.

In-House Metal & Busbar Fabrication

Unlike assemblers who outsource sheet metal and copper busbars, we manufacture heavy chassis, milling, drilling, and busbar bends in our 3,000m² factory. We maintain strict control over thermal dynamics, structural integrity, and short-circuit withstand capabilities.

Zero MOQ & Custom Parameter Sizing

From single prototype units for pilot laboratories at Kaunas University of Technology (KTU) to multi-megawatt electrolytic lines, we operate with no minimum order quantity. Custom AC input tailoring (380V/400V/415V ±10%, 50Hz) is standard procedure.

Rigorous Full-Load Burn-In Protocol

Before leaving the factory floor, every power unit undergoes calibrated oscilloscope ripple testing, high-voltage breakdown insulation checks, and minimum 8-hour continuous full-current burn-in against reactive loads to guarantee zero dead-on-arrival events.

Fenvix Power Supply Production Workshop Production Assembly Lines
Finished High Current Rectifier Cabinets Finished Rectifier Cabinets
Oscilloscope and Ripple Verification Testing Precision Oscilloscope Testing
Power Supply Commissioning and Burn-in Area Burn-In & Load Commissioning
Procurement Due Diligence

Frequently Asked Questions by Lithuanian Buyers

Essential answers regarding electrical compatibility, international transport, European taxation, and post-installation service.

Are Fenvix power supplies directly compatible with the Lithuanian power grid?

Yes. All exported industrial units are engineered for standard European three-phase 400V AC (±10% tolerance) at 50Hz, compatible with 3-phase 4-wire or 5-wire TN-S/TN-C-S supply systems. Single-phase systems (220V/230V 50Hz) are also supported.

When is water cooling recommended over forced air cooling in Kaunas plants?

For installations exceeding 3,000A to 5,000A or environments with aggressive acid fumes (such as hydrochloric pickling or chromium baths), water-cooled units are strongly recommended. They eliminate airborne acid intake into internal electronics, extending operational lifespan beyond 10 years.

What Incoterms and delivery corridors are supported to Kaunas?

We provide full DDP (Delivered Duty Paid), CIF Klaipėda port, or DAP Kaunas delivery. Heavy equipment is typically routed via Klaipėda container terminals or air freight directly into Vilnius/Kaunas airports for expedited project deadlines.

How are warranty, spare parts, and commissioning supported overseas?

All rectifiers include a comprehensive 12-month factory warranty. Modular sub-assemblies (driver boards, IGBT bridges, display panels) are engineered for quick swap-out replacement. Detailed schematics, video commissioning guidance, and direct remote engineering sessions ensure minimal maintenance downtime.

Can our existing automated SCADA/PLC line control these rectifiers?

Yes. Fenvix units offer standard isolated RS485 Modbus-RTU, dry contact interlocks, and 0-5V/0-10V/4-20mA analog interfaces. You can set voltage, set current, monitor true bath feedback, and capture alarms directly within Siemens, Omron, or Beckhoff PLC architectures.

What documentation accompanies shipment for customs clearance?

Every commercial export is supplied with a comprehensive documentation pack: CE Declaration of Conformity, factory load-testing and calibration certificates, detailed English technical wiring manuals, commercial invoice, packing list, and Certificate of Origin.

Need a Customized Power Solution for Your Plant in Kaunas?

Speak directly with our senior power electronics engineers. Send us your input specifications, plating tank volume, required current densities, and control interfaces for an engineering proposal and quote within 24 hours.